Batching Food and beverage production process involves addition of multiple ingredients and catalyst/ additive of solid or liquid in nature at proper ratio. Typically the same reactor is used for producing multiple products of different set of recipe and process conditions. And also it is necessary to have unique batch number with process traceable system.
We offer design, engineering, supply and commission the complete instrumentation system for batch process.
A PLC based SCADA system, which stores product recipe, in which the it stores the various raw material, additives quantity, process parameters for each product for unit volume.
By entering the required batch quantity, system calculates the required quantity and populates on the screen. And on validation by operator, the system downloads the variables to the controller.
Also system sequencing the predefined operation and controls the process parameter as per the recipe management. The system is designed to hold at each step with operator prompt and confirmation. The event management time stamping synchronized with process variables , helps in analyzing each batch.